The Metalock Process
The Metalock process step-by-step.
The Metalock process is accepted as the method of repairing all cracked,
broken and damaged castings in Cast Iron, Aluminium and Steel for a wide
range of industries in a multitude of applications.
The repair consists of peening into prepared apertures layers of Metalock
keys. The keys are formed into a multi-dumbell shape from special nickle
alloys. Being highly ductile they can be peened into a metal-to-metal condition
and become almost integral with the parent metal of the component under repair.
Metalock keys are manufactured in a variety of sizes to suit each individual
job. The high strength of the Metalock keys ensures the return of a high
percentage of the original strength.
The advantages of the Metalock repair are that no heat stresses are introduced,
no distortion occurs and in many instances machining is unnecessary. It is
invaluable in emergency situations, reduces downtime and avoids the replacement
of expensive castings.
Repairs can be carried out in-situ or in our workshops.
Casting Repairs - Anytime - Anywhere
In many cases, casting repairs can be carried out on site, eliminating the
need to remove the damaged equipment from its working position for transportation
to a workshop - an expensive process. If the customer prefers, smaller equipment
items can be removed to our workshop for repairs.
We are on call 24 hours a day - 7 days a week with technicians available
at short notice to travel anywhere. We are organised to provide a rapid response
service to deal with emergency breakdowns 365 days of the year.
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